QUICK RELEASE CONNECTOR (EMISSION SYSTEM) REMOVAL/INSTALLATION [SKYACTIV-G 2.5T]

id0116q4805500

Special Service Tool (SST)

1.  : Mazda SST number 2.  : Global SST number
1: 49 N013 103A 2: –   Remover (Part of 49 N013 1A0D)		—		—

Quick Release Connector Type and Position

Caution

•  Verify the type and location, and install/remove properly.

Taiwan

ac9wzw00005774

Except Taiwan

ac9wzn00001727

Type A Removal

1.  Move the retainer upward using a small flathead screwdriver or a similar tool.

am6xuw00001382

2.  Pull out the evaporative hose straight from the evaporative pipe and disconnect it.

3.  Cover the disconnected quick release connector and evaporative pipe with vinyl sheeting or a similar material to prevent it from getting scratched or dirty.

Type B Removal

Caution

•  Be careful not to damage the evaporative pipe when unlocking the retainer.

Note

•  If the quick release connector is removed, replace the retainer with a new one.

1.  Set the finger parallel to the quick release connector.

ac9wzw00005726

Note

•  The quick release connector can be removed by pushing the center of the retainer tabs.

•  The retainer is attached to the evaporative pipe even after the connector is disconnected.

2.  Hold the center of the retainer tabs with the finger and press the retainer.

3.  Pull the connector side and disconnect the quick release connector.

4.  Cover the disconnected quick release connector and evaporative pipe with vinyl sheeting or a similar material to prevent it from getting scratched or dirty.

Type C Removal

Caution

•  Be careful not to damage the pipe when unlocking the retainer.

1.  Insert the SST into the quick release connector.

ac9uuw00009719

2.  Pull the fuel hose straight out from the fuel pipe and disconnect it.

3.  Cover the disconnected quick release connector and fuel pipe with vinyl sheeting or a similar material to prevent it from getting scratched or dirty.

Type A Installation

Note

•  If the quick release connector O-ring is damaged or has slipped, replace the evaporative hose.

•  A checker tab is integrated with the quick release connector for new evaporative hoses. Remove the checker tab from the quick release connector after the connector is completely engaged with the evaporative pipe.

1.  Inspect the evaporative hose and evaporative pipe sealing surface for damage and deformation.

•  If there is any malfunction, replace it with a new one.

2.  Apply a small amount of clean engine oil to the sealing surface of the evaporative pipe.

3.  Install the quick release connector.

ac5uuw00000461

•  Insert the evaporative pipe straight to the end of the quick release connector.

•  Push down the retainer using a finger.

?  If the retainer cannot be pushed down, push the evaporative pipe further to the quick release connector.

4.  Lightly pull and push the quick release connector a few times by hand, and then verify that it is connected securely.

Type B And Type C Installation

Note

•  If the quick release connector O-ring is damaged or has slipped, replace the piping component.

•  A checker tab is integrated with the quick release connector for new evaporative hoses. Remove the checker tab from the quick release connector after the connector is completely engaged with the evaporative pipe.

ac9wzw00005727

1.  Inspect the evaporative hose and evaporative pipe sealing surface for damage and deformation.

•  If there is any malfunction, replace it with a new one.

2.  Apply a small amount of clean engine oil to the sealing surface of the evaporative pipe.

3.  Reconnect the hose straight to the pipe until a click is heard.

4.  Lightly pull and push the quick release connector a few times by hand, and then verify that it is connected securely.