INTERMEDIATE SHAFT REMOVAL/INSTALLATION

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Warning

•  The steering column (EPS motor) temperature increases directly after continuous turning of the steering mechanism which could cause burns if it is touched. Before performing any servicing, verify that the steering column has cooled off.

Caution

•  If the intermediate shaft is connected to the steering gear (pinion) before installing the steering column to the dashboard member, the weight of the steering column could cause damage to the intermediate shaft slider/bush/yoke. Always follow the procedure in the Workshop Manual.

Note

•  When installing a replacement part, be careful not to rotate the steering shaft until the installation has been completed.

1.  Rotate the steering wheel until the joint bolt on the steering column side and steering gear side reaches the removal position.

Caution

•  Secure the steering wheel using tape or a cable to prevent the steering shaft from rotating after disconnecting the intermediate shaft. If the steering wheel rotates after the steering shaft and the steering gear and linkage are disconnected, the internal parts of the clock spring could be damaged.

2.  Lock the adjusting lever.

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3.  Remove in the order indicated in the table.

4.  Install in the reverse order of removal.

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Intermediate Shaft Removal Note

1.  Place an alignment mark across the break between the steering column and the yoke for the intermediate shaft as shown in the figure.

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2.  Place alignment marks on the steering gear (pinion) and the intermediate shaft as shown in the figure.

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3.  Remove in the order of joint bolt A and joint bolt B.

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4.  Remove the intermediate shaft.

Intermediate Shaft Installation Note

1.  Align the alignment marks on the steering column and the steering gear (pinion), which were placed before removing the intermediate shaft, and install the intermediate shaft.

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Note

•  When newly replacing the intermediate shaft, place alignment marks on the new part in the same position as the removed intermediate shaft.

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2.  Install in the order of joint bolt B and joint bolt A.

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3.  Verify that the joint bolt B flange is seated in the specified position.

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4.  Verify that joint bolt A is installed to the groove of the steering gear (pinion).

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