DTC U0165:00 [CLIMATE CONTROL UNIT (FULL-AUTO AIR CONDITIONER)]


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Note
•  There are two types of front climate control unit, type A and type B.
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Front Climate Control Unit Type A

System malfunction location

Communication error with rear climate control unit

Detection condition
•  Front climate control unit could not receive the signals from the rear climate control unit for 5 s or more.
Fail-safe function
•  The value of the data which is not received from the rear climate control unit is fixed at the specified value.
Possible cause
•  Front climate control unit connector or terminal malfunction
•  Rear climate control unit connector or terminal malfunction
•  Open circuit in wiring harness between front climate control unit and rear climate control unit
•  Short to ground in wiring harness between front climate control unit and rear climate control unit
•  Short to power supply in wiring harness between front climate control unit and rear climate control unit
•  Front climate control unit malfunction
•  Rear climate control unit malfunction

Diagnostic procedure

Step

Inspection

Action

1
INSPECT REAR CLIMATE CONTROL UNIT CONNECTOR CONDITION
•  Switch the ignition off.
•  Disconnect the negative battery terminal.
•  Disconnect the rear climate control unit connector.
•  Inspect the connector and terminals (corrosion, damage, pin disconnection).
•  Are the connector and terminals normal?
Yes
Go to the next step.
No
Repair/replace the connector or terminal.
After repair procedure, go Step 7.
2
INSPECT FRONT CLIMATE CONTROL UNIT CONNECTOR CONDITION
•  Disconnect the front climate control unit connector.
•  Inspect the connector and terminals (corrosion, damage, pin disconnection).
•  Are the connector and terminals normal?
Yes
Go to the next step.
No
Repair/replace the connector or terminal.
After repair procedure, go Step 7.
3
INSPECT CLIMATE CONTROL UNIT CIRCUIT FOR SHORT TO GROUND
•  Inspect for continuity between the following terminals (wiring harness-side) and body ground:
?  Front climate control unit terminal 1E
•  Is there continuity?
Yes
Refer to the wiring diagram and verify if there is a common connector between front climate control unit terminal and rear climate control unit terminal.
If there is a common connector:
•  Determine the malfunctioning part by inspecting the common connector and the terminal for corrosion, damage, or pin disconnection, and the common wiring harness for a short to ground.
•  Repair or replace the malfunctioning location.
If there is no common connector:
•  Repair or replace the wiring harness which has a short to ground.
Go to Step 7.
No
Go to the next step.
4
INSPECT CLIMATE CONTROL UNIT CIRCUIT FOR SHORT TO POWER SUPPLY
•  Connect the negative battery terminal.
•  Switch the ignition ON (engine off or on).
•  Measure the voltage at the following terminal (wiring harness-side):
?  Front climate control unit terminal 1E
•  Is the voltage 0 V?
Yes
Go to the next step.
No
Refer to the wiring diagram and verify if there is a common connector between front climate control unit terminal and rear climate control unit terminal.
If there is a common connector:
•  Determine the malfunctioning part by inspecting the common connector and the terminal for corrosion, damage, or pin disconnection, and the common wiring harness for a short to power supply.
•  Repair or replace the malfunctioning location.
If there is no common connector:
•  Repair or replace the wiring harness which has a short to power supply.
Go to Step 7.
5
INSPECT CLIMATE CONTROL UNIT CIRCUIT FOR OPEN CIRCUIT
•  Switch the ignition off.
•  Disconnect the negative battery terminal.
•  Inspect for continuity between the following terminals (wiring harness-side):
?  Front climate control unit terminal 1E—rear climate control unit terminal P
•  Is there continuity?
Yes
Go to the next step.
No
Refer to the wiring diagram and verify if there is a common connector between front climate control unit terminal and rear climate control unit terminal.
If there is a common connector:
•  Determine the malfunctioning part by inspecting the common connector and the terminal for corrosion, damage, or pin disconnection, and the common wiring harness for an open circuit.
•  Repair or replace the malfunctioning location.
If there is no common connector:
•  Repair or replace the wiring harness which has an open circuit.
Go to Step 7.
6
PERFORM CLIMATE CONTROL UNIT DTC INSPECTION
•  Reconnect the disconnected connectors.
•  Connect the negative battery terminal.
•  Clear the DTC from the climate control unit memory using the M-MDS.
•  Perform the climate control unit DTC inspection using the M-MDS.
•  Is the same DTC displayed?
Yes
Replace the rear climate control unit, then go to the next step.
No
Go to the next step.
7
PERFORM CLIMATE CONTROL UNIT DTC INSPECTION
•  Reconnect the disconnected connectors.
•  Connect the negative battery terminal.
•  Clear the DTC from the climate control unit memory using the M-MDS.
•  Perform the climate control unit DTC inspection using the M-MDS.
•  Is the same DTC displayed?
Yes
Repeat the inspection from Step 1.
•  If the malfunction recurs, replace the front climate control unit.
Go to the next step.
No
Go to the next step.
8
VERIFY THAT NO OTHER DTCs ARE PRESENT
•  Verify other DTCs displayed.
•  Are any other DTCs displayed?
Yes
Repair or replace the malfunctioning part according to the applicable DTC troubleshooting.
No
DTC troubleshooting completed.


Front Climate Control Unit Type B

System malfunction location

Communication error with rear climate control unit

Detection condition
•  Front climate control unit could not receive the signals from the rear climate control unit for 5 s or more.
Fail-safe function
•  The value of the data which is not received from the rear climate control unit is fixed at the specified value.
Possible cause
•  Front climate control unit connector or terminal malfunction
•  Rear climate control unit connector or terminal malfunction
•  Open circuit in wiring harness between front climate control unit and rear climate control unit
•  Short to ground in wiring harness between front climate control unit and rear climate control unit
•  Short to power supply in wiring harness between front climate control unit and rear climate control unit
•  Front climate control unit malfunction
•  Rear climate control unit malfunction

Diagnostic procedure

Step

Inspection

Action

1
INSPECT REAR CLIMATE CONTROL UNIT CONNECTOR CONDITION
•  Switch the ignition off.
•  Disconnect the negative battery terminal.
•  Disconnect the rear climate control unit connector.
•  Inspect the connector and terminals (corrosion, damage, pin disconnection).
•  Are the connector and terminals normal?
Yes
Go to the next step.
No
Repair/replace the connector or terminal.
After repair procedure, go Step 7.
2
INSPECT FRONT CLIMATE CONTROL UNIT CONNECTOR CONDITION
•  Disconnect the front climate control unit connector.
•  Inspect the connector and terminals (corrosion, damage, pin disconnection).
•  Are the connector and terminals normal?
Yes
Go to the next step.
No
Repair/replace the connector or terminal.
After repair procedure, go Step 7.
3
INSPECT CLIMATE CONTROL UNIT CIRCUIT FOR SHORT TO GROUND
•  Inspect for continuity between the following terminals (wiring harness-side) and body ground:
?  Front climate control unit terminal 1O
•  Is there continuity?
Yes
Refer to the wiring diagram and verify if there is a common connector between front climate control unit terminal and rear climate control unit terminal.
If there is a common connector:
•  Determine the malfunctioning part by inspecting the common connector and the terminal for corrosion, damage, or pin disconnection, and the common wiring harness for a short to ground.
•  Repair or replace the malfunctioning location.
If there is no common connector:
•  Repair or replace the wiring harness which has a short to ground.
Go to Step 7.
No
Go to the next step.
4
INSPECT CLIMATE CONTROL UNIT CIRCUIT FOR SHORT TO POWER SUPPLY
•  Connect the negative battery terminal.
•  Switch the ignition ON (engine off or on).
•  Measure the voltage at the following terminal (wiring harness-side):
?  Front climate control unit terminal 1O
•  Is the voltage 0 V?
Yes
Go to the next step.
No
Refer to the wiring diagram and verify if there is a common connector between front climate control unit terminal and rear climate control unit terminal.
If there is a common connector:
•  Determine the malfunctioning part by inspecting the common connector and the terminal for corrosion, damage, or pin disconnection, and the common wiring harness for a short to power supply.
•  Repair or replace the malfunctioning location.
If there is no common connector:
•  Repair or replace the wiring harness which has a short to power supply.
Go to Step 7.
5
INSPECT CLIMATE CONTROL UNIT CIRCUIT FOR OPEN CIRCUIT
•  Switch the ignition off.
•  Disconnect the negative battery terminal.
•  Inspect for continuity between the following terminals (wiring harness-side):
?  Front climate control unit terminal 1O—rear climate control unit terminal P
•  Is there continuity?
Yes
Go to the next step.
No
Refer to the wiring diagram and verify if there is a common connector between front climate control unit terminal and rear climate control unit terminal.
If there is a common connector:
•  Determine the malfunctioning part by inspecting the common connector and the terminal for corrosion, damage, or pin disconnection, and the common wiring harness for an open circuit.
•  Repair or replace the malfunctioning location.
If there is no common connector:
•  Repair or replace the wiring harness which has an open circuit.
Go to Step 7.
6
PERFORM CLIMATE CONTROL UNIT DTC INSPECTION
•  Reconnect the disconnected connectors.
•  Connect the negative battery terminal.
•  Clear the DTC from the climate control unit memory using the M-MDS.
•  Perform the climate control unit DTC inspection using the M-MDS.
•  Is the same DTC displayed?
Yes
Replace the rear climate control unit, then go to the next step.
No
Go to the next step.
7
PERFORM CLIMATE CONTROL UNIT DTC INSPECTION
•  Reconnect the disconnected connectors.
•  Connect the negative battery terminal.
•  Clear the DTC from the climate control unit memory using the M-MDS.
•  Perform the climate control unit DTC inspection using the M-MDS.
•  Is the same DTC displayed?
Yes
Repeat the inspection from Step 1.
•  If the malfunction recurs, replace the front climate control unit.
Go to the next step.
No
Go to the next step.
8
VERIFY THAT NO OTHER DTCs ARE PRESENT
•  Verify other DTCs displayed.
•  Are any other DTCs displayed?
Yes
Repair or replace the malfunctioning part according to the applicable DTC troubleshooting.
No
DTC troubleshooting completed.