FUEL PUMP UNIT REMOVAL/INSTALLATION [SKYACTIV-G 2.5T]


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Warning
•  Highly pressurized fuel may spray out if the fuel line is cut. Due to the following dangers occurring with a fuel spray, always complete the “Fuel Line Safety Procedure” to prevent the fuel from spraying.
?  Fuel may cause irritation if it comes in contact with skin and eyes.
?  If fuel ignites and causes a fire, it may lead to serious injury or death, and damage to property and facilities.
•  A person charged with static electricity could cause a fire or explosion, resulting in death or serious injury. Before draining fuel, make sure to discharge static electricity by touching the vehicle body.
Caution
•  Disconnecting/connecting the quick release connector without cleaning it may cause damage to the fuel pipe and quick release connector. Always clean the quick release connector joint area before disconnecting/connecting using a cloth or soft brush, and make sure that it is free of foreign material.

1.  Complete the “BEFORE SERVICE PRECAUTION”. (See BEFORE SERVICE PRECAUTION [SKYACTIV-G 2.5T].)

2.  Drain the fuel. (See FUEL DRAINING PROCEDURE [SKYACTIV-G 2.5T].)

3.  Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION.)

4.  Remove the second-row seat. (R.H.D.) (See SECOND-ROW SEAT REMOVAL/INSTALLATION.)

5.  Remove the second-row seat (LH). (L.H.D.) (See SECOND-ROW SEAT REMOVAL/INSTALLATION.)

6.  Cut the floor covering along the dotted lines shown in the figure and partially peel it back.

Note
•  Cut the floor covering to use the service hole.

R.H.D.

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L.H.D.

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7.  Remove the service hole cover.

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8.  Remove in the order indicated in the table.

9.  Install in the reverse order of removal.

10.  Complete the “AFTER SERVICE PRECAUTION”. (See AFTER SERVICE PRECAUTION [SKYACTIV-G 2.5T].)

2WD

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1
Fuel pump unit connector
2
Quick release connector
3
Set plate
4
Fuel pump unit
5
Packing

4WD

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1
Fuel pump unit connector
2
Quick release connector
3
Set plate
4
Quick release connector
5
Fuel pump unit
6
Packing