FUEL PUMP UNIT DISASSEMBLY/ASSEMBLY [SKYACTIV-G 2.5T]

id0114q4801000

Warning

•  Fuel is very flammable liquid. If fuel spills or leaks from the pressurized fuel system, it will cause serious injury or death and facility breakage. Fuel can also irritate skin and eyes. To prevent this, always complete the “Fuel Line Safety Procedure”, while referring to “BEFORE SERVICE PRECAUTION”.

•  A person charged with static electricity could cause a fire or explosion, resulting in death or serious injury. Before draining fuel, make sure to discharge static electricity by touching the vehicle body.

Caution

•  Disconnecting/connecting the quick release connector without cleaning it may cause damage to the fuel pipe and quick release connector. Always clean the quick release connector joint area before disconnecting/connecting using a cloth or soft brush, and make sure that it is free of foreign material.

1.  Complete the “BEFORE SERVICE PRECAUTION”. (See BEFORE SERVICE PRECAUTION [SKYACTIV-G 2.5T].)

2.  Remove the fuel pump unit. (See FUEL PUMP UNIT REMOVAL/INSTALLATION [SKYACTIV-G 2.5T].)

3.  Disassemble in the order indicated in the table.

4.  Assemble in the reverse order of disassembly.

5.  Install in the reverse order of removal.

6.  Complete the “AFTER SERVICE PRECAUTION”. (See AFTER SERVICE PRECAUTION [SKYACTIV-G 2.5T].)

2WD

ac9wzw00004630

4WD

ac9wzw00004631

Check Valve Installation Note

Caution

•  When installing the check valve and the relief valve, verify the identification numbers and install them to the correct positions. Otherwise, the engine may stall.

1.  Verify that the identification number is for the check valve.

ac9wzw00004633

2.  Install the check valve.

Relief Valve Installation Note

Caution

•  When installing the check valve and the relief valve, verify the identification numbers and install them to the correct positions. Otherwise, the engine may stall.

1.  Verify that the identification number is for the relief valve.

ac9wzw00004632

2.  Install the relief valve.